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TPV Extrusion Profiles – Flexible, Recyclable & High-Performance Sealing Solutions

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TPV weatherstrip

TPV weatherstrip

Item No. PE-009

TPV extrusion profiles refer to precision-shaped rubber-like products made from TPV (Thermoplastic Vulcanizate) materials, manufactured through the continuous extrusion process. TPV combines the elasticity and resilience of vulcanized rubber with the easy processability and recyclability of thermoplastics. These profiles are engineered to meet the stringent performance requirements of various industries, serving as a superior alternative to traditional rubber, TPE, and PVC profiles.

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  • OVERVIEW
  • SPECIFICATIONS
  • PACKAGE
  • FAQS

Key Features

TPV (Thermoplastic Vulcanizate) material – combines rubber elasticity with plastic processability

Fully recyclable – sustainable alternative to thermoset rubber and PVC

Excellent elastic recovery – returns to original shape after repeated compression

Superior weather resistance – UV, ozone, and aging resistant for outdoor use

Wide temperature range – performs reliably from -60°C to +135°C

Outstanding sealing performance – conforms to uneven surfaces for tight seals

Chemical resistance – resists water, acids, bases, and many industrial fluids

Colorable & co-extrudable – can be produced in custom colors and dual-material profiles

Precision extrusion – continuous lengths with tight dimensional tolerances

Customizable – profile shape, hardness, color, and material formulation

Advantages

Rubber Performance with Plastic Processing – TPV delivers the elastic recovery, sealing performance, and soft-touch feel of vulcanized rubber, while offering the melt-processability and design freedom of thermoplastics.

100% Recyclable & Sustainable – Unlike thermoset rubber and PVC, TPV is fully recyclable. Production scrap and end-of-life profiles can be reprocessed, reducing waste and supporting sustainability goals.

Superior Weather & Aging Resistance – TPV profiles resist UV radiation, ozone, oxidation, and extreme temperatures, maintaining performance and appearance over many years of outdoor exposure.

Applications

Automotive industry – door and window weatherseals, trunk seals, glass run channels, beltline seals

Construction & building – window and door gaskets, curtain wall seals, expansion joint profiles

Industrial equipment – panel edge seals, machinery guards, vibration damping strips

Electrical & electronics – cabinet gaskets, cable management profiles, control panel seals

HVAC systems – duct seals, damper gaskets, air handling unit profiles

Railway & mass transit – door seals, window gaskets, interior trim profiles

  • Material

    TPV

  • Hardness

    30-95 shA

  • Color

    Black mostly, OEM colors are available

  • Application

    Automotive, Building and Construction, Transportation, Aluminum

Complete Pallet Preparation for rubber extrusions
Complete Pallet Preparation for rubber extrusions

Standardized Pallets: Goods are stacked on heat-treated (ISPM 15) or plastic pallets, optimized for forklift handling. Rigid Corner Protectors: High-impact cardboard corner guards are applied to the full height of the stack. This prevents the straps from cutting into the rubber and maintains the vertical integrity of the pallet.

Standard package for rubber extrusion
Standard package for rubber extrusion

Standard Rolls: Goods are typically supplied in 50m or 100m continuous rolls, precision-coiled to maintain the profile’s structural shape.

What is TPV material?

TPV stands for Thermoplastic Vulcanizate – a class of materials that combines the elastic properties of vulcanized rubber with the processing advantages of thermoplastics. It is fully recyclable and offers excellent weather and aging resistance.

How does TPV compare to EPDM rubber?

TPV offers similar elasticity and weather resistance to EPDM, but with the added benefits of recyclability, faster processing, and better chemical resistance. TPV also allows for co-extrusion with rigid materials.

How does TPV compare to TPE?

TPV typically offers better elastic recovery, superior weather resistance, and improved chemical resistance compared to standard TPE. TPV is also more suitable for demanding sealing applications.

Is TPV environmentally friendly?

Yes. TPV is 100% recyclable. Production waste and end-of-life profiles can be reprocessed, significantly reducing environmental impact compared to thermoset rubber and PVC.

What temperature range can TPV profiles withstand?

Our TPV profiles perform reliably from -60°C to +135°C, suitable for most outdoor and industrial applications.

Are TPV profiles suitable for outdoor use?

Yes. TPV offers excellent UV, ozone, and weathering resistance, making it ideal for long-term outdoor exposure in automotive, construction, and marine applications.

Can TPV profiles be co-extruded with other materials?

Yes. TPV can be co-extruded with rigid thermoplastics (such as PP, ABS, or PA) to create dual-material profiles with combined sealing and structural properties.

What colors are available?

Standard color is black. Custom colors can be produced to match your design or branding requirements.

Do you offer custom profile shapes?

Absolutely. We manufacture TPV profiles to your technical drawings or samples – any cross-section, size, hardness, and color.

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