x

Silicone wire seal

HOME / PRODUCTS / Silicone wire seal
Silicone wire seal

Silicone wire seal

Item No. SMP-016

These are rubber wire seals (connector sealing plugs) for automotive wiring harness connectors. Made of high‑quality silicone or EPDM rubber, featured with multi‑step ribbed sealing ribs. The layered‑rib design ensures tight compression sealing inside connector cavities. They serve two main purposes: ‑ For wire‑pass‑through type: Seal the gap between cable and connector hole, prevent water, moisture and dust intrusion. ‑ For blind dummy plugs: Block unused empty cavities on connectors to maintain IP‑rating waterproof performance.

Widely used in automotive, new‑energy vehicle electrical wiring harness systems. Resistant to high/low temperature, aging and automotive fluids. Custom sizes, colors and material options are available per customer samples or drawings.



(0) Reviews

  • OVERVIEW
  • SPECIFICATIONS
  • PACKAGE
  • FAQS

Material

These automotive wire seals are commonly manufactured from high‑grade silicone rubber or EPDM. Silicone version delivers excellent high‑low temperature tolerance; EPDM offers great resistance against ozone, weathering and automotive‑grade fluids. Hardness can be customized from 40‑70 Shore A. Different color options such as blue, black and grey are available for customer identification requirements.

Features

  • Multi‑layer concentric sealing ribs (multi‑step ribbed structure). The annular ribs create multiple compression sealing points when installed inside connector cavities.

  • Precise compression‑molded geometry, smooth surface, clean edges with minimal flash.

  • Good elasticity and compression‑set resistance, maintains stable sealing performance under long‑term squeezing.

  • Fine dimensional consistency to fit standard automotive connector housings.

  • Outstanding resistance to temperature fluctuation, aging, moisture, dust and certain oils.

  • Two mainstream styles: hollow wire‑through seals for cable passage and solid blind dummy plugs for blocking unused cavities.

Advantages

  1. Multi‑barrier waterproof performance: Multiple sealing ribs form several independent sealing loops, effectively block water, vapor and dust ingress, help connectors reach stable IP protection ratings.

  2. Reliable cable protection: Firmly clamps wiring harness cables, avoids wire shaking and abrasion inside the connector.

  3. Wide environmental adaptability: Works steadily under extreme high and low temperatures, suitable for under‑hood, chassis and body wiring harness.

  4. High compatibility: Customizable dimensions to match various automotive connector housings. Supports OEM development according to customer samples or drawings.

  5. Stable batch quality: Produced in our own factory, full‑process inspection ensures every rubber wire seal meets automotive‑industry requirements.


These multi‑ribbed rubber wire seals are critical sealing components for automotive and new‑energy‑vehicle wiring‑harness connector systems.

Installed inside the cavities of male and female electrical connectors, they are divided into two functional versions.

  • Hollow wire‑through seals: Cables pass through the central bore. The stacked annular sealing ribs compress tightly against both the outer cable jacket and the inner wall of the connector housing. They seal off gaps to block water, moisture, salt spray and dust from penetrating into terminal contact zones, preventing short‑circuits, signal failure and metal‑pin corrosion.

  • Solid blind dummy plugs: Designed to fill unoccupied empty connector cavities. They maintain the complete IP waterproof and dust‑proof rating of the whole connector assembly even when certain positions have no fitted wires.

They are widely deployed across multiple vehicle‑wiring‑harness zones: engine‑compartment harnesses, chassis harnesses, door‑body harnesses, lighting assemblies and on‑board electronic modules. They endure harsh operating conditions including temperature swings, road‑salt splash and vibration.

Beyond automotive applications, these rubber sealing plugs are also suitable for industrial electrical connectors and off‑road equipment wiring systems that demand reliable ingress protection. By isolating terminals from external contaminants, they stabilize electrical signal transmission and extend the service life of wiring‑harness assemblies.


  • Material

    Silicone,

  • Hardness

    30 ShA – 80 ShA

  • Color

    OEM colors according to RAL or Pantone No.

  • Size

    OEM sizes according to customer’s requirement.

  • Logo

    Customized logo according to customer’s need.

Standard package for rubber molded parts
Standard package for rubber molded parts

Standard: Goods are typically supplied in about 20-25kg/carton.

Complete Pallet Preparation for rubber molded parts
Complete Pallet Preparation for rubber molded parts

Standardized Pallets: Goods are stacked on heat-treated (ISPM 15) or plastic pallets, optimized for forklift handling. Rigid Corner Protectors: High-impact cardboard corner guards are applied to the full height of the stack. This prevents the straps from cutting into the rubber and maintains the vertical integrity of the pallet.

Price terms

The price is based on FOB, CFR or CIF terms according to Incoterms 2000.

Delivery time

There is no guarantee for the delivery time. The guarantee is only for lead time.

Valid time

The valid time of molding or extrusion profile is 60 days unless there is big changes of raw compound and exchange rate.

Do you have a standard part?

We do not have a standard parts. All of our products are custom made to customer specifications, we may apply for the authorization from customer for the parts same to what you are looking for.

Will I need to invest tooling to produce my product?

If we do not have an existing tooling to meet your requirements, you will have to buy one.

Will you use the tooling for other customers?

No, you will have the 100% rights of the tooling. Please refer to our privacy policy and non disclosure agreement.

How can do I select the raw compound for my application?

With years of experience working with a variety of material, we can help select the material that will best suit your needs while keeping material costs in mind.

Do you use any international standards for the rubber products?

Yes, we use ASTM standards and RAM standards to define the quality of the rubber seal and rubber gaskets.

Can you supply different color material?

Yes, we can produce custom molded rubber and silicone rubber products in a variety of colors.

Package and shipment

All the goods will packed by carton box and loading to the pallet.

INQUIRY NOW

If you have any questions or needs about the product, please fill in the following form and we wll contact you as soon as possible.